Our headquarters, design and development lab is located at Gradient Technologies, LLC, 4625 Alexander Dr # 110, Alpharetta, GA 30022
From a blank schematic to a fully assembled, tested board, Gradient Technologies handles every step in-house. With over 200 products brought to market and an short volume EMS fabrication center in Buford, Georgia, we give engineering teams and startups a single, accountable partner for prototype runs and production-ready assemblies alike.
Most PCB design firms send your boards to a third-party fab house, adding days, miscommunication, and finger-pointing when something goes wrong. At Gradient, our design engineers and local fabrication team operate closely. If a trace impedance question comes up mid-fab, we resolve it in minutes, not days.
Design tweaks and respins happen same-week, not next-month. Rapid feedback loops shorten your development cycle.
Our fabrication team flags manufacturability issues before a single board is etched, saving costly respins.
One contract, one team, one phone call. No blame-shifting between design house and fab house.
Our GA fabrication center handles a wide range of board specifications, from simple 2-layer prototypes to complex multilayer designs requiring tight tolerances and controlled impedance.
Layer Count | 2 to 16+ layers |
Board Materials | FR-4, high-Tg FR-4, Rogers, PTFE/PTFE composites, flexible (polyimide), rigid-flex |
Min Trace / Space | 3 mil / 3 mil (standard); 2 mil available for fine-pitch designs |
Min Drill Size | 0.2 mm laser via; 0.3 mm mechanical |
Board Thickness | 0.4 mm to 3.2 mm |
Max Board Size | Up to 24″ x 30″ |
Surface Finishes | HASL (lead-free), ENIG, OSP, ENEPIG, hard gold, immersion silver, immersion tin |
Controlled Impedance | Yes — 50Ω single-ended, 100Ω differential, custom on request |
Solder Mask | LPI solder mask, both sides; matte and gloss; any color |
Via Types | Through-hole, blind, buried, micro via (HDI) |
IPC Class | IPC Class 2 standard; IPC Class 3 available for medical / defense |
Turnaround (Prototype) | 48-hour quick-turn available for standard 2-4 layer designs |
Speed matters when you’re validating a design or chasing a funding milestone. Our rapid prototyping service is built for engineering teams and founders who can’t afford to wait.
48-Hour Quick-Turn 2-4 layer boards with standard materials. Bare boards in 48 hours, assembled boards in 5 business days. | Standard Prototype Run Up to 16-layer complex boards. Complete DFM review, BOM procurement, assembly, and functional test. |
Every prototype order includes a DFM (Design for Manufacturability) review at no extra charge. We flag potential issues before cutting boards so your first prototype has the best possible chance of being your last.
A clear, predictable process from Gerber files to shipped boards:
1. Design Review & DFM Check We review your Gerbers, drill files, fab notes, and BOM. We’ll flag any manufacturability concerns, stack-up tolerances, solder mask slivers, tombstoning risks, before we commit to production.
2. Material Sourcing & Component Procurement Our procurement team sources components from authorized distributors. We check lead times, flag alternates for allocation-risk parts, and lock in pricing before fab starts.
3. PCB Fabrication Boards are fabricated at our Buford, GA facility. Inner layers are imaged, etched, and inspected. Outer layers are drilled, plated, and finished to your spec. AOI is performed at bare-board stage.
4. Solder Paste & SMT Placement Stencil-printed paste is inspected by SPI before component placement. Our pick-and-place lines handle 0201 passives through large BGAs.
5. Reflow & Wave / Selective Soldering Boards run through controlled reflow profiles. Through-hole components are soldered by wave or selective solder as required.
6. Inspection & Testing AOI, X-ray (for BGA/QFN), ICT or flying probe, and functional test per your test plan. Full traceability documentation is provided.
7. Delivery & Documentation Boards are packaged per IPC standards. You receive a full package: test reports, AOI reports, certificate of conformance, and traceability records.
Our PCB fabrication and assembly services are designed for two primary audiences:
Startups & Inventors You have a great idea and a schematic. We’ll take it from there, DFM review, fab, assembly, test, and hand it back to you as a working board ready for investor demos or pilot production. What we offer you: • Honest DFM feedback before you spend money • Small quantities (even single units) accepted • Fast turnaround for demo and funding timelines • Guidance on BOM cost reduction for production • Design iteration support alongside fab | Engineering Teams Your team designs the board. You need a reliable domestic fab and assembly partner who doesn’t require hand-holding, delivers on schedule, and communicates when something comes up. What we offer you: • Gerber-to-board in 48 hours for quick-turns • Controlled impedance with TDR verification • IPC Class 2 and Class 3 assembly • Full traceability and first-article inspection • NDA and IP-protection standard on all engagements |
Our fabrication and assembly team has built boards that fly, drive, monitor patients, and connect millions of IoT devices. We understand the stakes differ by industry – and we adjust our process accordingly.
• Consumer Electronics & IoT | • Defense & Aerospace (ruggedized) |
• Automotive & Fleet Telematics | • RF & Wireless Communication Systems |
• Industrial Automation & Controls | • Wearables & Portable Devices |
• Medical & Diagnostic Devices | • Energy & Power Electronics |
In-House Fabrication in Georgia: Our Buford, GA EMS center means your boards stay domestic, lead times stay predictable, and you can visit the floor if you want to.
Design + Fab Under One Roof: If you need schematic review, PCB layout, or signal integrity analysis before fab, our engineering team handles it. No awkward handoffs.
25+ Years of Production-Volume Experience: Our team has shipped products at 5M+ unit volumes. We know what works at scale and we’ll design your board to get there.
PhD-Level RF & Antenna Expertise: For wireless products – Bluetooth, Wi-Fi, cellular, LoRa, GNSS – our RF engineers validate antenna performance on the board before you go to production.
Transparent Communication: We tell you what we find in DFM. We flag lead time risks on components. We don’t hide problems – we solve them.
By leveraging agile methodologies, we reduce development time and help you launch your product faster.
We utilize the latest design platforms, such as Altium Designer, Solidworks, MATLAB, KiCad, and ANSYS, to deliver precise and innovative solutions.
From initial concept to production, we handle every step of the process, ensuring a seamless and efficient development experience.
A detailed set of files with all of the vital data to apply for procurement. This includes specs of work to be completed, contracts, deadlines, plans, drawings, and more.
We design innovative and user-friendly consumer electronics, including smart devices, wearables, and entertainment systems, focusing on performance, aesthetics, and seamless functionality.
We create advanced solutions for industrial and commercial automation, including control systems, IoT-enabled devices, robotics, and smart machinery, ensuring efficiency, reliability, and scalability.
We design cutting-edge electronics for transportation, including EV systems, battery management, in-vehicle infotainment, and advanced driver-assistance systems (ADAS), ensuring safety and performance.
We develop innovative solutions for media and entertainment, including audio-visual devices, broadcasting equipment, and interactive technologies, delivering exceptional user experiences.
We create innovative baby tech solutions, including smart monitors, wearable health trackers, and interactive devices, prioritizing safety, convenience, and peace of mind for parents.
We create cutting-edge electronics for sports activities, including wearable fitness trackers, performance monitoring systems, smart equipment, and interactive training devices to enhance athletic performance.
We design innovative medical electronics, including diagnostic devices, wearable health monitors, imaging systems, and IoT-enabled solutions, prioritizing precision, reliability, and patient care.
We develop smart building automation systems, including energy-efficient controls, HVAC management, security solutions, and IoT-enabled devices, enhancing comfort, safety, and sustainability.
We design robust and mission-critical defense electronics, including communication systems, surveillance equipment, and ruggedized devices, ensuring reliability, security, and operational excellence.
Using Industry accepted tools like SolidWorks, we create designs for your enclosure or mechanical part of the product.
We supervise the pilot batch production process, including providing the manufacturer with tips on how to optimize the BOMs, internal logistics, and overall production process.
Product design goes beyond the initial creation. We ensure your devices reach customers’ hands and perform flawlessly as intended.
We’ve successfully designed and developed various devices across a variety of industries including communications, health, wellness, automotive, entertainment, industrial, and more!
Our headquarters, design and development lab is located at Gradient Technologies, LLC, 4625 Alexander Dr # 110, Alpharetta, GA 30022
Our branch in New York,NY is at 11 Wall Street, New York, NY 10005 Our branch in Los Angeles,CA is at 10250 Constellation Blvd, Los Angeles, CA 90067 Our branch in Chicago,IL is at 233 S Wacker Dr, Chicago, IL 60606 Our branch in Houston,TX is at 600 Travis St, Houston, TX 77002 Our branch in Phoenix,AZ is at 3500 E Camelback Rd, Phoenix, AZ 85018 Our branch in Philadelphia,PA is at 1700 Market St, Philadelphia, PA 19103 Our branch in San Antonio,TX is at 100 Military Plaza, San Antonio, TX 78205 Our branch in San Diego,CA is at 2020 Convoy St, San Diego, CA 92101 Our branch in Dallas,TX is at 1918 Main St, Dallas, TX 75201 Our branch in San Jose,CA is at 300 Almaden Blvd, San Jose, CA 95110 Our branch in Austin,TX is at 700 E 11th St, Austin, TX 78701 Our branch in Jacksonville,FL is at 501 W Adams St, Jacksonville, FL 32202 Our branch in Fort Worth,TX is at 1000 Main St, Fort Worth, TX 76102 Our branch in Columbus,OH is at 50 W Broad St, Columbus, OH 43215 Our branch in San 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